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Glass Engraving - Tips & Tricks

When engraving glass, it is very easy for cracks to occur depending on the type of glass or on the lead content. Therefore, glass engraving must be done with care. The behavior may vary from piece to piece particularly with hand-blown glass. Coloration may be achieved by adding metals (cobalt, copper, magnesium, etc.), e.g. a blue coloration of the glass is achieved by adding cobalt. Cheap glass is often easier to engrave than crystal glass. The reason is found in the high content of lead which makes engraving with a laser beam more difficult.

When the laser beam hits the surface of the glass, the surface is heated and fine glass particles are blasted off. If the glass is unable to cool down, the craters arising become bigger and bigger and the engraving appears muddy.

For glass engraving, a double process may be recommendable. However, one should not engrave too often or the result will appear blurred. The result may be improved if the surface is moistened. To do this, wet newspaper is laid over the glass. It is also possible to wet it with washing up liquid. However, there is always a danger that the surface will dry out too quickly. Very good results may also be achieved by applying a protective foil (application tape). This procedure has proven to be the best tried and tested in the Trotec applications laboratory.

If deep glass engraving is absolutely necessary with the help of sandblasting, then it is very easy to produce an appropriate template using the laser. The best way is to stick the resist material directly onto the glass and trace the pattern using the laser. The workpiece may then be sandblasted very easily.

 

If you have to engrave domed glass, it is necessary to select a greater focal length, e.g. 2.5 inch. This makes the possible working area larger. Try to position the exact focus right in the middle. Then the areas outside the exact focal point will also be perfectly engraved.

For glass engraving, a laser pointer in conjunction with Trotec's AD-Logic software is particularly helpful for positioning. Align the working head precisely on a corner point or in the middle of the engraving area with the help of the laser pointer and the cursor keys. The engraving job may then be appropriately aligned on the red cross in the Manager.


Colored Glass Engraving

It is also possible to color the glass using this method. The result is particularly high-quality glass engraving. To do this, apply the application tape to the glass and then process the object in the grid or vector mode. (If working in vector mode, the tape must be removed from the place where it is to be colored later.) Finally the glass may be "colored" using color spray. Try engraving a wine bottle using a resist foil then coloring it with gold and silver spray. Note that an object treated in this way is only waterproof to a limited extent depending on the paint used.



Mirrors

Visually impressive results may also be achieved by engraving mirror glass. In this case the reverse of the mirror is engraved. Depending on the manufacturer, these coatings are of different thicknesses. First try glass engraving with reduced output and repeat the engraving several times if necessary.

Remember also that the desired motif must be mirrored. With the help of the A.D.-Logic software it is also possible to create multi-colored designs (up to 16 colors). To do this, color the file to be engraved whilst it is on the computer in the color you wish to see later. What you must remember in this case is:

  • Use an alternative color for white as white areas will not be engraved.
  • When coloring in on the computer, use the exact RGB setting that is also defined for each color in the Manager.
  • When transmitting the completed file, take care to ensure that the "half toning off" box is ticked.
The back of the mirror may be engraved as soon as the file is positioned on the plate in the Manager. To do this, select only one color in each case and deactivate all the others. (Always start with the darkest color shade and finish with the lightest.) After the glass engraving process, the glass may be colored using hobby paint or spray paint. Once dry, the object may be repositioned and the next color to be engraved may be selected. Repeat this process until all the color shades have been engraved and colored. The result will take you by surprise.

 



 Christmas Tree Baubles

Glass engraving of Christmas tree baubles is also a rewarding task. Here too engraving must be done with great care. Use the inner core of a roll of adhesive as the holder. If the inner core is stuck in position on the worktable, you will have a reproducible holder for the baubles.



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Trotec Laser, Inc., 256 Airport Industrial Drive, Ypsilanti,  MI 48198, USA
Trodat Marking Canada, Inc., 1705 Argentia Rd Unit 9, Mississauga Ontario L5N 3A9
Trotec Laser Pty Ltd, Unit 4, 5 Blackmore Rd, Smeaton Grange, NSW 2567, Australia

Trotec Laser Ltd., Unit 4, Wharton Street, Birmingham, B7 5TR, United Kingdom
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